Top 5 Best Orbital Sander Reviews & Comparison 2024

Orbital sanders are significant tools that are required to finish furniture and other wooden fixtures without ending up with those unwanted sanding marks. We tested several orbital sanders from top manufacturers and selected the best orbital sander out of them based on efficiency, price and inclusive performance. We found that the Bosch ROS20VSK 120-Volt Orbit Sander is reasonably priced while offering the most effective performance.

Orbital Sander Reviews

If you have ever experienced to sand something by hand, you must know how tough the process is. To make your work easier and effective, orbital sander moves in an orbit to eliminate the cause of swirl patterns thus eventually giving you precise finishing. A detailed research has gone into this buying guide so that we can provide you with all the essential information about orbital sanders. We will also explain to you how you can use the information we compiled to make a perfect selection as per your needs.

With a number of brands and products available on market, many seem to be look alike, however, they all are quite different. You will find certain types and models that are better for particular work than others. Therefore, we tested several models and selected the best five among them. Our selection is entirely based on performance, customer favorites, and expert recommendations. We reviewed our top picks so you can know important information and features about them. This buying guide will educate you on these tools and show you which the best ones are.

Top 5 Orbital Sanders

Best Overall Orbital Sander – Bosch ROS20VSK 120-Volt Orbit Sander

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BOSCH ROS20VSK Palm Sander 2.5 Amp 5 in. Corded Variable Speed Random Orbital Sander/Polisher Kit with Dust Collector and Hard Carrying Case, Blue
  • SMOOTH FINISH: Pad dampening system designed to eliminate swirl marks on both flat and contoured surfaces
  • EASY DISC ATTACHMENT: Through Bosch's signature Hook and Loop disc attachment system, sanding pads stick to the hand sander, acting like a Velcro-adhesion material
  • VARIABLE SPEED CONTROL: Powerful 2. 5 AMP motor allows speed to work-piece and task matching with ease.No Load OPM:7,500-12,000
  • DUST COLLECTION: Features a micro filter system for fine dust and trapping particles as small as a 1/2-micron in diameter. Durable and compact, the dust canister shows dust level and easily detaches for mess-free tasks
  • KIT CONTENTS: Includes sanding pad, sanding disc, dampening ring, dust canister, vacuum adapter and hard carrying case

The Bosch ROS20VSK 120-Volt Orbit Sander comes with an exceptional combination of pad orbit and rotation for quick removal and ultimate finish. The machine is built with a fundamental pad dampening braking system to minimize spin marks and offer variable speed to match the requirement of the task. It features built-in micro filter system for trapping particles as small as a ½ micron.

The machine comes with a hook and loop disc attachment which helps to secure the firm grip during the process. Further, the micro cellular backing pad makes sure to give a smooth and fine finish to any surface area. The Bosch ROS20VSK 120-Volt Orbit Sander features variable speed control between 7500-12000 opm.

The tool weighs only 3.5 pounds to give a remarkable sanding effectiveness and an easy procedure to deal with. The ergonomic design offers consistent response circuitry to provide users an ultimate smooth experience by producing a constant speed under load. This also helps the tool to minimize vibration during the process and provide user comfort for longer durations.

Offering a soft-grip, the Bosch ROS20VSK allows you to use the machine with wide-ranging grip positions and reduce hand fatigue. An all in one orbital sander which is worth buying.

Best Electric Orbital Sander – PORTER-CABLE 7346SP 6-Inch Random Orbit Sander

PORTER-CABLE Sander with Polishing Pad, 4.5-Amp, 6-Inch Polisher, 2,500-6,800 OPM, Corded (7346SP)
  • Orbital Sander Has 4.5 Amp, Ac Only
  • Hand Sander Comes With Electronic Variable-Speed Dial 2,500-6,800 Opm
  • Random Orbit, Swirl-Free Sanding/Polishing Action Of Electric Sander
  • Includes 6-Inch Proprietary Counter Balance For Use With 6-Inch Sanding/Polishing Pad

The Porter Cable 7346SP is a versatile product for any wood projects. Also, it’s an excellent machine for motorized and nautical work as it comes with a sanding disk and polishing pad. It makes sure to provide you with maximum comfort by adjusting the side handle to the left or right according to your ease.

Also, if you don’t require a side handle, you can simply remove it and use the machine with the regular handle. On top of that, the polishing pad is perfect for a vehicle or boat due to its streak free shine. Coming towards the dimensions, the sanding machine is approximately six inches which are an appropriate size for easy handling.

The motor power is 4.5 Amps and offers variable orbital speed ranging from 2,500-6,800 opm. However, the model does not offer dust control feature so keep in mind the cleanliness factor while operating the device. Finally, it comes with a great three-year warranty.

Best Durable Orbital Sander – Makita BO5041K 5-Inch Orbital Sander

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Makita BO5041K 5" Random Orbit Sander
  • Smooth and fast sanding with 3.0 AMP motor
  • Variable speed control dial (4,000-12,000 OPM) enables user to match the sanding speed to the application
  • Ergonomic rubberized palm grip and handle for improved operator comfort
  • Ergonomic rubberized palm grip and handle for improved operator comfort
  • Makita BO5041K 5" Random Orbit Sander

The Makita BO5041K orbital sander made to our top picks for multiple reasons. The compact design comes with a lot of speed which you will surely love to have. For its small size, you can conveniently hold it in the palm of your hand or use it with the handle or fore grip. In either way, you will find it very comfortable to use as the handle is covered with rubber.

The machine features a 5-inch disc and 3 Amp motor. You can easily monitor the speed of the orbital sander by making quick adjustments and pressure on the trigger. If you have a lot of work and will be using the orbital sander for a longer duration, you can take benefit of the lock-on button for the trigger. It will let you run the machine for longer durations without getting tired.

The Makita BO5041K orbital sander offers superior variable speeds ranging from 4000-12000 opm. In addition to that, the dust vacuum will absorb dust through the pad during the process and keep the work area clean. Finally, it is supported by a one-year warranty.

Best 5 inch Orbital Sander – VonHaus 3.5 Amp 5-inch Random Orbit Sander

The VonHaus orbital sander leaves a smooth and precise finish along with preventing any sort of sanding marks which is a major concern of consumers. The effective functioning makes it suitable for use on a variety of surfaces including wood, metal, and plastic.

The machine comes with 3 x polishing pads and 9 x sanding pads to work efficiently with a number of requirements. A standard dust bag is also included in the package. The powerful 4 Amp motor offers variable speed dial ranging from 6000-13000 opm for maximum control. Moreover, the sander features a lock on switch for consistent use in long duration. This highly portable sander is capable of sanding even on large surface areas. It is equipped with 8 hole hook and loop and base pad for an instant sheet change.

The ergonomic design offers a soft grip for comfortable handling. The fully adjustable front hand enhances comfort and let you operate more efficiently. Besides, the dust extraction port along with dust bag keeps your work area clear. It comes with long 6-7 inch power cable. Overall VonHaus orbital sander is a light weight design that is suitable for DIY use.

Best Quality Orbital Sander – DEWALT DWE6423K Variable Speed Random Orbit Sander

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DEWALT Random Orbit Sander, 5-Inch (DWE6423K)
  • 3.0-amp motor of the orbital sander spins the pad at 8,000 - 12,000 OPM
  • Shorter height of the hand sander allows the user to get closer to work piece
  • Separate counterweight design reduces vibration for improved comfort of the electric sander
  • Rubber over-mold in all of the critical areas of the sander
  • Improved dust-sealed switch to protect against dust ingestion for longer switch life

With DEWALT DWE6423K orbital sander, you will get a smooth and clean finish along with keeping your place clean with the included dust bag. The machine features a highly durable design and is equipped with 3.0 amp motor, impenetrable switch and sealed ball bearings.

One of the most outstanding features is Dewalt’s controlled finishing system that effectively prevents the users from gouging their work as soon as the sanding process starts. The DEWALT DWE6423K orbital sander has easy to control body that offers comfortable textured grips. Furthermore, the dual plane counter balanced fan will provide you with enhanced handling to minimize fatigue while working for longer durations.

The machine weighs about 3.4 pounds and comes with 8-hole hook and loop abrasive paper. This allows the sanding disks to switch instantly. With all these exclusive features, you don’t have to worry about using the appropriate sandpaper for your work and maintaining effectiveness.

Orbital Sander Buying Guide

How to Choose

best orbital sander

Fast Paper Change

One of the most significant features of an orbital sander is how quickly and easily it will change the sandpaper. Commonly the method used for the attachment of these units is known as hook and loop method. This is an easy procedure to apply and let the sandpaper changes with a super-fast speed.

Variable Speed

The smoothness of a finish primarily depends on your balance over the machine and the sanding process. Many orbital sanders come with variable speed options so you can slow down or up the speed as per your requirement. Usually, a slow speed is needed for materials such as veneer. Lower speeds are also a wise option for enhanced smoothness and silky finish. A variable speed orbital sander will cost a little more but it’s worth it.

Motor Power

Orbital sanders are available in multiple motor sizes. If you are looking for an uninterrupted power, access to outlets and feel convenient working with a cord then go for an AC powered corded sander. On the other hand, corded sanders offer great mobility and have extra batteries. Further, the capacity of the battery pack will show you the total time you have for sanding process before you need to recharge the device. A 6amp hour pack will last longer compared to a 2amp hour pack despite voltage.

Size

Size is a crucial factor while looking for an orbital sander. If you are planning to work on large surface areas such as table tops, you can consider a half sheet sander. Also, a quarter sheet sander will get your work done but it will be time-consuming. Usually, mouse sanders are not recommended on large projects as smaller footprints go best with smaller projects.

Sander Grips

It’s important to try a sander before purchase to have an idea how it will going to feel in your hand. There are a lot of stores that display several models so users can have a look and try. It’s better to turn them on and see how they fit in your hand. Sander grip is a crucial factor and trying out one will show you how easily your fingers can wrap around the machine and turn it on and off.

Also, it will tell you about the weight which is important for comfortable handling. Some orbital sanders come with soft grip design for additional comfort. The more comfortable a sander is to hold and use, the longer you can use it without getting tired and hand spasms.

best orbital sander

Balance

A balanced orbital sander is extremely easy and comfortable to use. You will find a lot of Sanders that vibrate excessively thus causing user fatigue. Vibration can affect the accuracy and finish particularly if you are using it on fine pieces that require precision. A tool with minimum vibration will end up with a great finish and less potential for damage or scuffs.

Portability

Taking along your orbital sander anywhere and anytime can make your sanding work much easier. Many orbital sanders come with a storage case and if not you can purchase any case separately that can accommodate the machine. It will come in handy while you are traveling or working as a professional carpenter, cabinet maker or doing some construction work. A portable orbital sander will get your job done more commendable and prevent any damage when not in use.

Trigger Lock

An orbital sander featuring trigger lock is an excellent choice as it will keep the sander locked in the on position without requiring to keep the trigger pushed in throughout the sanding process. It will free up your hands for guiding and monitoring the sander which makes the job stress-free for you.

Pad Brakes

The Pad Brakes are a significant feature to consider as it prevents from squeezing which can make the material become heavily jagged by creating a contact of the sander to the surface and lifting it back up time and again.

Tracking Adjustment

Some orbital sanders come with knobs and screws through which a user can make quick tracking adjustments. These are useful features that make the job more convenient.

Conclusion

Now you have all the essential information required to understand how one sander can be better than others, you are ready to search for a right choice. Make sure to understand your requirements so you can get a machine that will fulfill those needs. Purchasing an orbital sander that is not powerful enough can be quite frustration and wastage of money. Instead, take some time to write about your needs while keeping in mind the important considerations we have listed in this buying guide so it will give you a little more than you expected.

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